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Laser Micromachining System

A laser micromachining system is a high-precision manufacturing solution designed for micro-scale processing such as drilling, cutting, and surface structuring.


The standard 2D scan head can only be used to process the positive taper hole, and the taper of the hole cannot be controlled, let alone the standard straight hole and inverted taper hole. Our five -axis laser micromachining system can not only machine standard straight holes and taper holes, but also control the taper of machining, which greatymproves the flexiblity of laser driling. With different wavelengths and ultrafast lasers, the system lowers thermal effect ofdrilling and improves the smoothness of the wall of holes.

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5-axis Laser Micromachining System
5-axis Laser Micromachining System
5-axis Laser System
laser 5 axes
laser micromachining system

Key Features of Laser Micromachining System


  • In order to ensure accurate synchronization, it is necessary to process the position data of each axis under the same processor and control clock.  This design uses high speed digital chip FPGA to achieve


  • The positioning accuracy of the galvanometer will directly affect the machining accuracy of the equipment, and the factors affecting the positioning accuracy of the galvanometer mainly include the accuracy of the galvanometer feedback system, controller and the accuracy of correction.


  • The self-developed 24-bit high-precision encoder, combined with the high bandwidth driver based on PID and feedforward controller, improves the control accuracy of the system.


  • Adopt high-precision CNC machine tool to fix and clamp important structural parts at one time to ensure high-precision installation of galvanometer motion module.


Scanner Optics's Laser Micromachining System Process


5-axis Laser Micromachining System offers high-precision material processing at the micron level. Here's a breakdown of the process:


  • Design and Programming:  The desired micro-features are first designed using CAD software. This data is then used to program the movements of the 5-axis Laser Micromachining System from Scanner Optics.


  • Laser and Material Setup: The appropriate laser type and power settings are chosen based on the material being processed within the Scanner Optics 5-axis Laser Micromachining System.


  • Precise Movement: The  Laser Micromachining System's 5 axes (including the X, Y, and Z axes for spatial positioning, and 2 rotational axes for beam manipulation) work together to precisely position and manipulate the laser beam as programmed.


  • Material Interaction: The focused laser beam from the Scanner Optics 5-axis Laser Micromachining System interacts with the material, creating features like cuts, holes, or surface textures based on the program.


  • Completion and Inspection:  Once complete, the micromachined part is removed from the Scanner Optics 5-axis Laser Micromachining System and inspected for accuracy and quality.


Applications of Laser Micromachining System

Applications include automotive (fuel injector nozzle hole drilling), aerospace (turbine blade cooling film hole drilling), semiconductor (probe card microfabrication), horology, filtration, and medical devices (coronary stent cutting).

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  • 5 Axis Laser Micromachining System Dimensions
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Specifications of Laser Micromachining System


Working field size (Diameter, Depending On Nozzle Opening)

mm

φ0.025mm to φ1mm

Maximum Focus Range In Z Direction

mm

±1mm

Entrance Beam Diameter (1/e2)

mm

10mm

Focus Diameter In Image Field (1/e²) for M² = 1

um

25um

Maximum Angle Of Incidence


18°

Precession Frequency

HZ

200-600HZ(12000-36000rpm)

Objective Focal Length

mm

50mm

Repeatability

um

≤0.5um=

Theoretical Resolution Of Incidence Angle

urad

2urad

Dimension(L*W*H)

mm

601×280×274

Weight

Kg

23.5


Galvanometer Applications

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Building B2&B10, Taohuayuan Science and Technology Innovation Park, Xixiang, Bao'an, Shenzhen, China.
sales@scanneroptics.com +86-755-23041055